INTAKE MANIFOLD REMOVAL/INSTALLATION [SKYACTIV-X 2.0]
id0113hf802000
Replacement parts
Gasket
Quantity: 1
Location of use: Water outlet pipe
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Gasket
Quantity: 1
Location of use: Intake manifold
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Gasket
Quantity: 1
Location of use: Water-cooled charge air cooler component
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Vacuum hose
Quantity: 2
Location of use: EGR pressure sensorr
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Clamp
Quantity: 1
Location of use: Supercharger component
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Clamp
Quantity: 1
Location of use: EGR pipe
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1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)
2. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-X 2.0].)
3. Disconnect the hose and clip shown in the figure.
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4. Disconnect the hose and clip shown in the figure.
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5. Remove the coolant reserve tank. (See COOLANT RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
6. Remove the water-cooled charge air cooler reserve tank. (See WATER-COOLED CHARGE AIR COOLER RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
7. Remove the cooling fan motor. (See COOLING FAN MOTOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
8. Remove the bolts shown in the figure.
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9. Disconnect the clips shown in the figure.
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10. Disconnect the starter terminal S connector. (See STARTER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
11. Disconnect the integrated starter generator (ISG) terminal B cable. (See INTEGRATED STARTER GENERATOR (ISG) REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
12. Disconnect the mid-connectors shown in the figure.
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13. Disconnect the connectors of the following parts:
14. Disconnect the supercharger clutch connector.
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15. Disconnect the clip and remove the bolts shown in the figure. (ATX)
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16. Disconnect the clips and remove the bolts shown in the figure. (MTX)
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17. Disconnect the clips and remove the screw shown in the figure.
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18. Remove the bolts shown in the figure.
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19. Set the wiring harness aside as shown in the figure.
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20. Remove the bolt shown in the figure.
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21. Disconnect the hoses shown in the figure.
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22. Remove the purge solenoid valve component. (See PURGE SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
23. Disconnect the water hoses shown in the figure.
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24. Disconnect the vacuum hose shown in the figure.
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25. Remove the insulator shown in the figure.
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26. Remove air pipe No.1. (See AIR PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
27. Remove the water pump drive belt from the supercharger and set it aside. (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
28. Set aside the EGR cooler with the water hose connected. (See EGR COOLER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
29. Remove the supercharger. (See SUPERCHARGER REMOVAL/INSTALLATION [SKYACTIV-X 2.0])
30. Remove air pipe No.2. (See AIR PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
31. Remove the water outlet pipe.
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32. Remove the ignition coils. (See IGNITION COIL REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
33. Detach the swirl control valve (SCV) actuator connector shown in the figure.
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34. Remove the bracket shown in the figure.
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35. Disconnect the water hose shown in the figure.
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36. Remove using the procedure shown in the figure.
37. Install in the reverse order of removal.
Step 1
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1
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Intake manifold component
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Step 2
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1
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Water hose
(See Water Hose Installation Note.)
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2
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Boost Air Pressure Sensor/boost Air Temperature Sensor connector
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3
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swirl control valve (SCV) position sensor connector
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4
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Wiring harness bracket
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5
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Water-cooled charge air cooler component
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6
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Boost Air Pressure Sensor/boost Air Temperature Sensor
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7
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Intake manifold
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Intake Manifold Component Installation Note
1. Temporarily tighten any 2 of bolts A until they are seated.
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2. Tighten bolts A.
3. Temporarily tighten bolts B.
4. Loosen bolts C.
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5. Temporarily tighten bolts C.
6. Tighten bolts B and C.
Water Hose Installation Note
1. Install the water hose as shown in the figure.
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