EGR COOLER REMOVAL/INSTALLATION [MZR-CD 2.2]

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1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR-CD 2.2].)

2.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR-CD 2.2].)

3.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZR-CD 2.2].)

4.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZR-CD 2.2].)

5.  Remove the air cleaner and air inlet hose. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2].)

6.  Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [MZR-CD 2.2].)

7.  Remove the air inlet pipe and turbocharger air outlet pipe No.2. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2].)

8.  Remove in the order indicated in the table.

9.  Install in the reverse order of removal.

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1	Vacuum hose
2	Water hose No.1
3	Water hose No.2 (See Water Hose No.2 Removal Note.)
4	EGR cooler and EGR cooler bypass valve component bracket
5	EGR cooler and EGR cooler bypass valve component

Water Hose No.2 Removal Note

1.  Remove the aerodynamic under cover No.2. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION)

2.  Remove the front pipe bracket. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2].)

3.  Disconnect the water hose No.2 from the engine side.

4.  Remove the EGR cooler and EGR cooler bypass valve component and water hose No.2.

5.  Disconnect the water hose No.2.