POWER BRAKE UNIT REMOVAL/INSTALLATION [L.H.D. MZ-CD 1.6 (Y6)]

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Caution

•  Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.

1.  Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

2.  Remove the master cylinder. (See MASTER CYLINDER REMOVAL/INSTALLATION [L.H.D. EXCEPT L3 Turbo].)

3.  Remove the lower panel cover.

4.  Remove the brake switch. (See BRAKE PEDAL REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

5.  Disconnect the brake pedal position (BPP) switch connector.

6.  Remove the accelerator pedal. (See ACCELERATOR PEDAL (APP) REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

7.  Remove in the order indicated in the table.

8.  Install in the reverse order of removal.

9.  Inspect the brake pedal. (See BRAKE PEDAL INSPECTION.)

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1	Brake pipe
2	Vacuum hose (See VACUUM HOSE REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6), MZR-CD (RF Turbo)].)
3	Connector (See ABS HU/CM REMOVAL/INSTALLATION.)
4	Brake pipe
5	Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
6	Brake pedal component (See Brake Pedal Component Removal Note.)
7	Power brake unit
8	Gasket

Brake Pedal Component Removal Note

1.  Remove the brake pedal installation bolt and nuts.

2.  Move the power brake unit toward the vehicle front.

3.  Remove the brake pedal component.