FUEL-FILLER PIPE REMOVAL/INSTALLATION [MZR 1.6]

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Warning
•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the “Fuel Line Safety Procedure” to prevent the fuel from spraying.
―  Fuel may cause irritation if it comes in contact with skin and eyes.
―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
Caution
•  Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

1.  Level the vehicle.

2.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [MZR 1.6].)

3.  Drain the fuel.

4.  Open the fuel-filler lid.

5.  Remove in the order indicated in the table.

6.  Install in the reverse order of removal.

7.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [MZR 1.6].)

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1
Fuel-filler cap
2
Dust cover
(See Dust Cover Removal Note.)
3
Breather hose
(See Breather Hose Installation Note.)
4
Joint hose
(See Joint Hose Installation Note.)
5
Fuel-filler pipe
(See Fuel-filler Pipe Removal Note.)
6
Fuel-filler pipe protector


Dust Cover Removal Note

1.  Remove the rear mudguard (LH). (See MUDGUARD REMOVAL/INSTALLATION.)

2.  Release the dust cover tab using a flathead screwdriver as shown in the figure.

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3.  Remove the dust cover.


Fuel-filler Pipe Removal Note

1.  Remove the rear tire (LH). (See WHEEL AND TIRE SPECIFICATION.)

2.  Remove the rear crossmember. (See REAR CROSSMEMBER REMOVAL/INSTALLATION.)

3.  Remove the fuel-filler pipe.


Joint Hose Installation Note

1.  Install the joint hose as shown in the figure.

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Breather Hose Installation Note

1.  Install the breather hose as shown in the figure.

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