WATER HEATER UNIT REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER]


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Caution
•  If the negative battery cable is disconnected during the purge cycle of the water heater unit, the gas in the unit may not be properly scavenged, causing white smoke (unburnt gas) to emit from the exhaust pipe. Before disconnecting the negative battery cable, verify that the water heater unit is not operating (no blower fan operation noise).

1.  Disconnect the negative battery cable.

2.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZR-CD 2.2].)

3.  Remove the aerodynamic under cover No.2. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)

4.  Remove the water heat silencer.

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5.  Remove the cowl panel. (See COWL PANEL REMOVAL/INSTALLATION.)

6.  Move the fuel filter to the place where does not obstructs. (See FUEL FILTER COMPONENT REMOVAL/INSTALLATION [MZR-CD 2.2].)

7.  Remove the cooler pipe bracket and move the cooler pipe HI and LO to the place where does not obstructs. (See REFRIGERANT LINE REMOVAL/INSTALLATION.)

8.  Remove the fuel pump. (See FUEL PUMP (WATER HEATER SYSTEM) REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER].)

9.  Remove the bolts and nut.

10.  Remove in the order indicated in the table.

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1
Connector
2
Water hose No.1
3
Water hose No.3
4
Water heater unit

11.  Install in the reverse order of removal.

12.  Refill the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZR-CD 2.2].)

13.  Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION [MZR-CD 2.2].) (See ENGINE COOLANT LEVEL INSPECTION [MZR-CD 2.2].)

14.  Perform water heater operation check. (See WATER HEATER SYSTEM OPERATION CHECK [MANUAL AIR CONDITIONER].)


Water Heater Unit Disassembly/Assembly

1.  Disassemble in the order indicated in the table.

2.  Assemble in the reverse order of disassembly.

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1
Water hose No.1
2
Water hose No.3
3
Fuel hose
4
Band
5
Air intake hose
6
Wiring harness
7
Bracket
8
Water heater unit


Water hose installation note

1.  Install the water hose to the position shown in the figure.

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Fuel hose installation note

1.  Install the fuel hose to the position shown in the figure.

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