FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-D 2.2]

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Warning

•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the “Fuel Line Safety Procedure” to prevent the fuel from spraying.

―  Fuel may cause irritation if it comes in contact with skin and eyes.

―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.

1.  Park the vehicle on a level surface.

2.  Perform the “Fuel Line Safety Procedure” referring to the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].)

3.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-D 2.2].)

4.  Open the fuel-filler lid.

5.  Remove in the order shown in the figure.

6.  Install in the reverse order of removal.

7.  Perform the fuel leakage inspection referring to “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)

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1	Fuel-filler cap
2	Plate
3	Dust cover (See Dust Cover Removal Note.)
4	Joint hose (See Joint Hose Removal Note.) (See Joint Hose Installation Note.)
5	Breather hose (See Breather Hose Installation Note.)
6	Fuel-filler pipe protector
7	Fuel-filler pipe (See Fuel-filler Pipe Removal Note.) (See Fuel-filler Pipe Installation Note.)
8	Evaporative hose No.1
9	Joint
10	Evaporative hose No.2

Dust Cover Removal Note

1.  Remove the rear mudguard (LH). (See MUDGUARD REMOVAL/INSTALLATION.)

2.  Release the dust cover tab using a flathead screwdriver as shown in the figure.

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3.  Remove the dust cover.

Joint Hose Removal Note

1.  Remove the Floor under cover No.2 (LH). (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)

Fuel-filler Pipe Removal Note

1.  Remove the rear tire (LH). (See WHEEL AND TIRE SPECIFICATION.)

2.  Remove the rear crossmember. (See REAR CROSSMEMBER REMOVAL/INSTALLATION [2WD].) (See REAR CROSSMEMBER REMOVAL/INSTALLATION [4WD].)

3.  Remove the fuel-filler pipe.

Fuel-filler Pipe Installation Note

1.  Temporarily install the fuel-filler pipe to the vehicle-side stud bolt.

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2.  Temporarily tighten bolt A.

3.  Completely tighten bolt B.

4.  Completely tighten bolt C.

5.  Completely tighten bolt A.

6.  Completely tighten the nut.

Breather Hose Installation Note

1.  Align the marking and connect the breather hose to the fuel-filler pipe as shown in the figure.

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Joint Hose Installation Note

1.  Connect the joint hose to the fuel-filler pipe as shown in the figure.

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