MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY [AJ (3.0L Duratec)]


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Disassembly

1.  Remove the A/C compressor. (See A/C COMPRESSOR REMOVAL/INSTALLATION [AJ (3.0L Duratec)].)

2.  When removing the bolt, hold the pressure plate in place as shown in the figure.

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3.  Remove the pressure plate and adjustment shim.

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(1)  Thread an 8×1.25 mm {0.31×0.05 in} bolt into magnetic clutch to force it from the compressor shaft.
(2)  Lift the pressure plate and adjustment shim from the compressor shaft.

4.  Remove the snap ring.

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5.  Remove the A/C compressor pulley using the SST.

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6.  Remove the stator using the SST.

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Caution
•  Do not use air tools. The stator can be easily damaged.


Assembly

1.  Clean the stator and pulley mounting surfaces.

2.  Install the stator using the SST.

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Caution
•  Do not use air tools. The stator can be easily damaged.

3.  Install the A/C compressor pulley using the SST.

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4.  Install the snap ring with the bevel side out.

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5.  Place one nominal thickness shim inside the spline opening.

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6.  Install the pressure plate.

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7.  When installing the bolt, hold the pressure plate in place as shown in the figure.

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8.  Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT.)

9.  Install the A/C compressor. (See A/C COMPRESSOR REMOVAL/INSTALLATION [AJ (3.0L Duratec)].)