EXHAUST MANIFOLD REMOVAL/INSTALLATION [AJ (3.0L Duratec)]

id0115a1800400

Exhaust Manifold (LH) Removal/Installation

1. Remove the splash shield.

3. Remove the exhaust front pipe and slide aside.

4. Remove the accessory drive belt and slide aside.

5. Remove the A/C compressor bolts and slide aside.

6. Remove the exhaust manifold (LH) and dispose of the gasket.

7. Install in the reverse order of removal.

A/C compressor installation bolt tightening torque

25 N·m {2.5 kgf·m, 18 ft·lbf}

Exhaust front pipe installation bolt tightening torque

40 N·m {4.1 kgf·m, 30 ft·lbf}

Splash shield installation bolt tightening torque

9 N·m {92 kgf·cm, 80 in·lbf}

1. Position the new gasket and tighten the exhaust manifold (LH) bolts in the order indicated in the figure.

Exhaust manifold (LH) installation bolt tightening torque

20 N·m {2.0 kgf·m, 15 ft·lbf}

1. Remove the PCM wiring harness protector connecting bolt and position it out of the way.

2. Remove the exhaust gas recirculation (EGR) tube. (See EGR PIPE REMOVAL/INSTALLATION [AJ (3.0L Duratec)].)

3. Remove the generator.

5. Remove the exhaust manifold (RH) and dispose of the gasket.

6. Install in the reverse order of removal.

1. Position the new gasket and tighten the exhaust manifold (RH) bolts in the order indicated in the figure.

Exhaust manifold (RH) installation bolt tightening torque

20 N·m {2.0 kgf·m, 15 ft·lbf}