Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Machining Tolerances, Cylinder Bore

Permissible Deviation from Cylindrical Shape When New 0.013 Millimeter (mm)
Wear Limit 0.05 Millimeter (mm)
Permissible Deviation from Rectangularity with Reference to Cylinder Height 0.005 Millimeter (mm)
Mean Roughness (Rz) after Polishing 0.001 Millimeter (mm)
Mean Roughness (Rz) after Silicon-Lapping 0.001 - 0.003 Millimeter (mm)
Cylinder Bore Chamfer See Image
Chamfer cylinder bores according to image prior to polishing.
Permissible Peak-to-Valley Height (Wt) 50% of the roughness after silicon-lapping