Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal

REMOVAL PROCEDURE:
1. Remove heater box. Service and Repair



2. Remove clips (1) on front end of heater box with offset circlip pliers.



3. Pull the two clips (2) with circlip pliers off in direction of arrow and remove shim (3).



4. Remove front end of heater box. Watch bearings (8).
5. Remove heat exchanger.