Operation CHARM: Car repair manuals for everyone.
Home >> Mercury >> 1991 >> Capri L4-1597cc 1.6L DOHC Turbo >> Repair and Diagnosis >> Starting and Charging >> Charging System >> Alternator >> Service and Repair
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Alternator: Service and Repair

Removal
1. Disconnect battery ground cable.
2. Remove alternator drive belt.
3. Remove upper adjusting bolt.
4. Remove connector from B+ terminal by removing retaining nut.
5. Raise vehicle on a hoist.
6. Disconnect voltage regulator connector.





7. Remove retaining nuts and separate catalytic converter from front exhaust pipe. Disconnect two rubber exhaust hangers and lower exhaust assembly. Wire exhaust assembly into position as shown.
8. Remove alternator through bolt.





9. Carefully move alternator to the LH side of the vehicle and remove alternator between transaxle and catalytic converter.

Installation
1. Install alternator in vehicle.
2. Install alternator through bolt.
3. Connect voltage regulator connector.
4. Connect catalytic converter to front exhaust pipe. Tighten nuts.
5. Connect rubber exhaust hangers.
6. Lower vehicle.
7. Connect B+ terminal and install retaining nut.
8. Install upper adjusting bolt.
9. Install alternator drive belt and adjust tension.
10. Connect battery ground cable.
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