Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Evaporator Core: Service and Repair



1. Disconnect battery ground cable.
2. Discharge refrigerant from system.
3. Disconnect A/C lines from evaporator and plug ends to prevent contamination.
4. Remove glove compartment.
5. Remove glove compartment upper panel and bracket.
6. Disconnect electrical connectors and release harness retainers.
7. Remove defroster tube, air duct bands and drain hose.
8. Remove evaporator mount bolts and nuts.
9. Carefully remove evaporator assembly.
10. Reverse procedure to install.
11. Leak test, evacuate and charge system.