Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Alternator: Service and Repair




Generator - 4.0L SOHC









Removal and Installation

1. Disconnect the battery.

2. Rotate the Front End Accessory Drive (FEAD) belt tensioner counterclockwise and position the FEAD belt aside.

3. Position the protective cover aside and remove and discard the generator B+ terminal nut.
- To install, tighten to 17 Nm (150 lb-in).

4. Disconnect the generator B+ terminal and the 2 electrical connectors.

5. Remove the 3 bolts and the generator.
- To install, tighten to 47 Nm (35 lb-ft).

6. If necessary, remove the nut and the generator pulley.
- To install, tighten to 109 Nm (80 lb-ft).

7. If necessary, remove the cap and nut and position the radial adapter aside.
- To install, tighten to 11 Nm (97 lb-in).

8. To install, reverse the removal procedure.
- Install a new generator B+ terminal nut.