Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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EGR Valve: Service and Repair

1. Remove the vacuum hose from the EGR valve.
2. Unbolt and remove the EGR valve from the intake manifold.
3. Check EGR valve and intake passages for carbon deposits or blockage, clean mounting surface.
4. Install with new gasket, torquing mounting bolts to 22 N-m (16 ft.lbs.).
5. Install vacuum hose to EGR valve.