Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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DISASSEMBLY AND REASSEMBLY

DISASSEMBLY SERVICE POINTS

ARMATURE/BALL REMOVAL

CAUTION: When removing the armature, take care not to lose the ball which is used as a bearing in the armature end.


SNAP RING/STOP RING REMOVAL

Snap Ring/Stop Ring Removal:




1. Use an appropriate socket wrench to press the stop ring into the side of the snap ring.

Snap Ring/Stop Ring Removal:




2. After removing the snap ring using snap-ring pliers, remove the stop ring and the overrunning clutch.

CLEANING
STARTER MOTOR PARTS
1. Do not immerse parts in cleaning solvent. Immersing the yoke and field coil assembly and/or armature will damage the insulation. Wipe these parts with a cloth only.
2. Do not immerse the drive unit in cleaning solvent. The overrunning clutch is pre-lubricated at the factory and solvent will wash lubrication from the clutch.
3. The drive unit may be cleaned with a brush moistened with cleaning solvent and wiped dry with a cloth.

REASSEMBLY SERVICE POINTS

Stop Ring/Snap Ring Installation:




>A< STOP RING/SNAP RING INSTALLATION

Use a suitable pulling tool to pull the overrunning clutch stop ring over the snap ring.