Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Overhaul






DISASSEMBLY AND ASSEMBLY

ASSEMBLY SERVICE POINT
>>A<< O-RING INSTALLATION
Install an O-ring to the transfer, and apply gear oil (Hypoid gear oil API classification GL-5 SAE 90) to the O-ring.

>>B<< OIL SEAL INSTALLATION
1. Apply gear oil (Hypoid gear oil API classification GL-5 SAE 90).





2. Using special tools MB990937 and MB990938, press fit the oil seal into the transfer cover.

>>C<< OIL SEAL INSTALLATION
1. Apply gear oil (Hypoid gear oil API classification GL-5 SAE 90).





2. Using special tool MD998800, press fit the oil seal into the transfer cover.

>>D<< OIL SEAL INSTALLATION
1. Apply gear oil (Hypoid gear oil API classification GL-5 SAE 90).





2. Using special tools MB990887 and MB990891, press fit the oil seal into the transfer.

>>E<< OIL SEAL INSTALLATION
1. Apply gear oil (Hypoid gear oil API classification GL-5 SAE 90).





2. Using special tool MB990936, press fit the oil seal into the transfer.