Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Overhaul








DISASSEMBLY AND ASSEMBLY

DISASSEMBLY SERVICE POINTS
ARMATURE AND BALL REMOVAL

CAUTION: When removing the armature, take care not to lose the ball (which is used as a bearing) in the armature end.

SNAP RING AND STOP RING REMOVAL

Snap Ring/Stop Ring Removal:




1. Press a long socket wrench of appropriate size to the stop ring. Then tap the socket wrench to remove the stop ring to the pinion gear side.

Snap Ring/Stop Ring Removal:




2. After removing the snap ring (by using snap-ring pliers), remove the stop ring and the overrunning clutch.

Stop Ring/Snap Ring Installation:




ASSEMBLY SERVICE POINT

>A< STOP RING AND SNAP RING INSTALLATION
Using a suitable pulling tool, pull the overrunning clutch stop ring over the snap ring.