Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Overhaul

STARTER MOTOR ASSEMBLY




DISASSEMBLY AND ASSEMBLY <2.0L ENGINE>

DISASSEMBLY SERVICE POINTS

<> ARMATURE AND BALL REMOVAL

CAUTION: When removing the armature, take care not to lose the ball (which is used as a bearing) in the armature end.

<> MAGNETIC SWITCH REMOVAL






CAUTION: Do not clamp the yoke assembly with a vise. Disconnect the lead from the M terminal of the magnetic switch.

<> SNAP RING AND STOP RING REMOVAL




1. Press a long socket wrench to the stop ring. Then tap the socket wrench to remove the stop ring to the pinion gear side.




2. After removing the snap ring (by using snap-ring pliers), remove the stop ring and the overrunning clutch.