Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Cylinder Head Assembly

CYLINDER HEAD





Step 1: Bolts 1-8 27 Nm (20 ft. lbs.)
Step 2: Verify bolts 1-8, all reached 27 Nm (20 ft. lbs.)
Bolts 9 thru 12 14 Nm (10 ft. lbs.)
Step 3: Bolts 1-8 90°
Step 4: Bolts 1-8 90°, again
Bolts 9-12 26 Nm (19 ft. lbs.)





The bolts must be examined BEFORE reuse. If the threads are necked down the bolts should be replaced

Cylinder Head Warpage (Flatness) 0.0508 mm (0.002 inch)





Intake Manifold Bolts 12 Nm (105 inch lbs.)





Bearing Cap Bolts 11 Nm (100 inch lbs.)
Non - Oiled Sprocket Bolt 122 Nm (90 ft. lbs.)

Exhaust Manifold Bolts 25 Nm (18 ft. lbs.)
Starting at the center arm and working outward