Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications





Cylinder Head Bolts
First Pass 78 ± 2 Nm (58 ± 1 ft-lb)
Second Pass 0 Nm (0 in-lb)
Third Pass 20 ± 2 Nm (15 ± 1 ft-lb)
Fourth Pass 90°
Final Pass 90°

Cylinder Head Bolt Reusability
If the bolts are longer than the limit, replace the bolts.
Limit 99.4 mm (3.91 inches)

Cylinder Head Surface Variation
Standard value Less than 0.03 mm (0.001 inch)
Limit 0.2 mm (0.007 inch)

Intake Manifold Bolt 24 ± 3 Nm (18 ± 1 ft-lb)
Intake Manifold Nut 20 ± 2 Nm (15 ± 1 ft-lb)
Intake Manifold Plenum Resonator Bolt 11 ± 1 Nm (98 ± 8 in-lb)

Camshaft Sprocket Bolt 89 ± 9 Nm (66 ± 6 ft-lb)

Exhaust Manifold Nut 49 ± 5 Nm (36 ± 3 ft-lb)