Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Liftgate Window Glass: Service and Repair

LIFTGATE WINDOW GLASS

REMOVAL AND INSTALLATION


Pro-removal And Post-installation Operation:




Removal Steps 1-17 (Part 1):




Removal Steps 1-17 (Part 2):






REMOVAL SERVICE POINT

[[A]] LIFTGATE WINDOW GLASS REMOVAL

Remove the liftgate window glass in the same manner as the windshield.

NOTE: Use a piano wire to remove the liftgate window glass.

[[B]] NUT REMOVAL







Use a pair of long nose pliers or the like to remove the nut while turning it in the direction shown in the figure.

INSTALLATION SERVICE POINTS

]]A[[ PIN/GLASS STOPPER/HARNESS CLIP/SPACER/LIFTGATE DAM SIDE/LIFTGATE DAM UPPER/LIFTGATE DAM LOWER INSTALLATION

CAUTION: Before the next job, leave the decreased parts for 3 minutes or more to dry. Do not touch the degreased parts.

1. Use 3M (TM) AAD Part number 8880 or equivalent to degrease the inside and outside of the liftgate window glass and the liftgate flanges.







2. Assemble the pin, glass stopper, harness clip, spacer, liftgate dam side, liftgate dam upper and liftgate dam lower to specified positions on the liftgate window glass.

]]B[[ LIFTGATE WINDOW GLASS INSTALLATION

1. Apply the primer and adhesive.
2. Align the pin adhered to the liftgate window glass with the hole of liftgate side, and install the liftgate window glass by the same procedure as for the windshield.