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Home >> Mitsubishi >> 2010 >> Lancer Evolution L4-2.0L Turbo (4B11T/C) >> Repair and Diagnosis >> Starting and Charging >> Charging System >> Alternator >> Service and Repair >> Overhaul >> Disassembly and Assembly
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Disassembly and Assembly

GENERATOR ASSEMBLY

DISASSEMBLY AND ASSEMBLY


Disassembly Steps 1-16:






Required Special Tool:
- MB992226: Serration Socket

DISASSEMBLY SERVICE POINTS

[[A]] PULLEY REMOVAL







1. Set the special tool MB992226 to the pulley.







2. Set the closed wrench to the hexagonal area of the special tool MB992226.







3. Insert the hexagonal bit socket having width across flats of 10 mm into the hexagonal area of the rotor shaft.
4. Hold the pulley with the closed wrench. Rotate the rotor shaft clockwise to remove the pulley.

[[B]] FRONT BRACKET REMOVAL







CAUTION: Do not insert the screwdriver blades too deep. Doing so could damage the stator coil.

Insert the blades of screwdrivers between the front bracket and stator core, and pry and separate them with the screwdrivers.

[[C]] STATOR / REGULATOR ASSEMBLY REMOVAL







1. Remove 6 installation screws of the stator lead wire, and then remove the stator.
2. Remove 4 installation screws of the regulator to remove the regulator assembly.

REASSEMBLY SERVICE POINTS

]]A[[ REGULATOR ASSEMBLY INSTALLATION










After installing the regulator assembly, insert a piece of wire through the hole in the rear bracket while pressing the brush to keep the brush against movement.

NOTE: Unless inserting the wire to fix the brush, the rotor installation is difficult.

]]B[[ ROTOR INSTALLATION







Remove the brush holding wire after the rotor has been installed.

]]C[[ PULLEY INSTALLATION

1. Clean the inner race of the front bearing and that of the pulley.







2. Screws the inner race of the pulley until it touches the inner race of the front bearing.










3. Set the special tool MB992226 to the pulley.







4. Set the closed wrench to the hexagonal area of the special tool MB992226.







5. Insert the hexagonal bit socket having width across flats of 10 mm (0.4 inch) into the hexagonal area of the rotor shaft.
6. Hold the pulley with the closed wrench.
Rotate the hexagonal bit socket counterclockwise to tighten it to the specified torque.

Specified torque: 73 ± 12 N.m (54 ± 8 ft-lb)
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