Operation CHARM: Car repair manuals for everyone.
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System Specifications

Piston and connecting rod

Piston ring groove mm (in)
Number 1
Standard value 0.03 - 0.07 (0.001 - 0.003)
Limit 0.1 (0.004)
Number 2
Standard value 0.03 - 0.07 (0.001 - 0.003)
Limit 0.1 (0.004)
Piston ring end gap mm (in)
Number 1
Standard value 0.15 - 0.25 (0.006 - 0.011)
Limit 0.8 (0.03)
Number 2
Standard value 0.25 - 0.40 (0.010 - 0.016)
Limit 0.8 (0.03)
Oil
Standard value 0.10 - 0.35 (0.004 - 0.014)
Limit 1.0 (0.04)
Clearance of connecting rod big end thrust mm (in)
Standard value 0.10 - 0.25 (0.004 - 0.010)
Limit 0.4 (0.016)
Connecting rod bearing oil clearance mm (in)
Standard value 0.018 - 0.045 (0.0007 - 0.0018)
Limit 0.1 (0.04)

Crankshaft and cylinder block

Bearing codes

Upper

Upper Bearing Codes:





Lower

Lower Bearing Codes:





Crankshaft end play mm (in)
Standard value 0.05 - 0.25 (0.002 - 0.010)
Limit 0.4 (0.016)
Crankshaft journal oil clearance mm (in)
Standard value 0.012 - 0.030 (0.0005 - 0.0012)
Limit 0.08 (0.0031)
Distortion of cylinder block top surface mm (in)
Standard value Within 0.05 (0.002)
Limit 0.2 (0.008)
Cylinder block cylinder bore mm (in)
Standard value 88 (3.46)
Cylindricity of cylinder block mm (in)
Standard value 0.0076 (0.0003)

Main Bearing cap





Tighten torque 26.5 ± 2.0 Nm (20 ± 1 ft-lb)
Angle tighten 45°

Crankshaft pulley
Tighten To 210 Nm (155 ft-lb)