Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Connecting Rod, Engine




Connecting Rods

Cap Bolt Inspection





Measure outside diameter "A"
Measure the smallest outside diameter "B" within range "X" shown in illustration
If difference of outside diameter of thread exceeds limit, replace bolt
Limit 0.10 mm (0.004 inch)

Bolt Tightening Torque
First step Hand tight
Second step 5.0 Nm (44 in-lb) in several steps
Third step 20 Nm (14 ft-lb) in several steps
Fourth step Tighten 90°

Big End Thrust Clearance
Standard value 0.10 - 0.25 mm (0.004 - 0.010 inch)
Limit 0.4 mm (0.016 inch)