Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications






Cylinder Head Bolts:




Install new bolt
First step 35 ± 2 Nm (26 ± 1 ft-lb)
Second step Tighten 90°
Third step Tighten 90°

Cylinder Head Inspection:




The grinding limit shall be within 0.2 mm (0.008 inch) in combination with the cylinder block to be assembled.

Standard value Within 0.05 mm (0.002 inch)
Limit 0.2 mm (0.08 inch)
Grinding limit 0.2 mm (0.008 inch)
Cylinder head height 128.5 mm (5.06 inch)

Camshaft Bearing Cap Mounting Bolts 12 ± 1 Nm (107 ± 8 in-lb)
Tighten bolts in two or three steps





Front Camshaft Bearing Cap Bolts:





First step (1) 17 ± 3 Nm (13 ± 2 ft-lb)
Second step (2) 30 ± 2 Nm (22 ± 1 ft-lb)

Intake Manifold Fasteners Tightening Specifications

Exhaust Manifold Fasteners Tightening Specifications

Camshaft Sprocket Bolts Specifications