Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Connecting Rod, Engine






Connecting Rod Cap Bolts

Inspection





Measure outside diameter "A"
Measure smallest outside diameter "B" within the range "X"
If the difference of outside diameter of thread exceeds the limit, replace the bolt
Limit 0.1 mm (0.004 inch)

Tightening Sequence
First step Finger tight
Second step 5.0 Nm (44 in-lb) alternately in several steps
Third step 20 Nm (14 ft-lb) alternately in several steps
Fourth step Tighten 90°

Connecting Rod Big End Thrust Clearance
Standard value 0.10 - 0.25 mm (0.004 - 0.010 inch)
Limit 0.4 mm (0.016 inch)