Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Dimensional/Clearance Specifications

General Specifications





TRANSAXLE





FINAL GEAR

Inspection and Adjustment
CLEARANCE BETWEEN BAULK RING AND GEAR





1st, 3rd, 4th & 5th





Reverse baulk ring





2nd double baulk ring

AVAILABLE SNAP RING





3rd & 4th synchronizer hub (At input shaft)





1st & 2nd synchronizer hub (At mainshaft)





5th main gear (At mainshaft)

AVAILABLE THRUST WASHER





4th input gear (At input shaft)





Differential side gear thrust washer

AVAILABLE SHIM-INPUT SHAFT END PLAY AND MAINSHAFT AND DIFFERENTIAL SIDE BEARING PRELOAD AND ADJUSTING SHIM





Bearing preload and end play





Turning torque (New bearing)