Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

General Specifications





TRANSAXLE





FINAL GEAR





Gear End Play

Clearance Between Baulk Ring and Gear





3RD, 4TH & 5TH





1ST & 2ND DOUBLE BAULK RING





REVERSE BAULK RING

Available Snap Rings





1ST & 2ND SYNCHRONIZER HUB (AT MAINSHAFT)





3RD & 4TH SYNCHRONIZER HUB (AT INPUT SHAFT)





5TH MAIN GEAR (AT MAINSHAFT)

Available Thrust Washer





4TH INPUT GEAR (AT INPUT SHAFT)





DIFFERENTIAL SIDE GEAR THRUST WASHER - RS5F50A





DIFFERENTIAL SIDE GEAR THRUST WASHER - RS5F50V

Available Shims - Input Shaft End Play, Mainshaft, Differential Side Bearing Preload And Adjusting Shim





BEARING PRELOAD & END PLAY





TOTAL TURNING TORQUE (NEW BEARING)





MAINSHAFT BEARING ADJUSTING SHIM





TABLE FOR SELECTING MAINSHAFT BEARING ADJUSTING SHIM





INPUT SHAFT BEARING ADJUSTING SHIM





TABLE FOR SELECTING INPUT SHAFT BEARING ADJUSTING SHIM(S)





DIFFERENTIAL SIDE BEARING ADJUSTING SHIM - RS5F50A





DIFFERENTIAL SIDE BEARING ADJUSTING SHIM - RS5F50V





TABLE FOR SELECTING DIFFERENTIAL SIDE BEARING ADJUSTING SHIM(S) - RS5F50A





TABLE FOR SELECTING DIFFERENTIAL SIDE BEARING ADJUSTING SHIM(S) - RS5F50V