Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications

General Specifications -- units are: mm (in)
Front brake
Brake model CLZ25VD disc brake
Cylinder bore diameter 57.2 (2.252)
Pad Length x width x thickness 125.6 x 46 x 9.5 (4.94 x 1.81 x 0.374)
Rotor outer diameter x thickness 296 x 24 (11.65 x 0.94)
Rear brake
Brake model CL9HE disc brake
Cylinder bore diameter 33.96 (1.3370)
Pad Length x width x thickness 89.1 x 39.5 x 10 (3.508 x 1.555 x 0.39)
Rotor outer diameter x thickness 278 x 9 (10.94 x 0.35)

Disc Brake
Brake model CLZ25VD CL9HE
Pad wear limit
Minimum thickness
CLZ25VD 2.0 (0.079)
CL9HE 1.5 (0.059)
Rotor repair limit
Maximum runout
CLZ25VD 0.07 (0.0028)
CL9HE 0.07 (0.0028)
Minimum thickness
CLZ25VD 22.0 (0.866)
CL9HE 8.0 (0.315)