Removal of Differential Case Assembly

REMOVAL OF DIFFERENTIAL CASE ASSEMBLY





1. Using three spacers [20 mm (0.79 inch)], mount final drive assembly on Tool.
Tool number: KV38100800 (J34310, J25604-01)





2. Remove extension tube retainer bolts.
3. Tap on the back of the flange with a hammer to remove differential side shaft assembly.





4. Remove differential side flange while holding the differential side flange with a suitable tool.





5. Remove rear cover and gasket.
6. Put match marks on one side of side bearing cap with paint or punch to ensure that it is replaced in proper position during assembly.

NOTE: Bearing caps are line-bored during manufacture and should be put back in their original places.





7. Remove side bearing caps.





8. Remove differential case assembly with a pry bar.





CAUTION:
^ Be careful to keep the side bearing outer races together with their respective inner cones-do not mix them up.
^ Side bearing spacer is placed on either the left or right depending upon final drive gear ratio. It should be labeled so that it may be replaced correctly.