Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Replacement of Connecting Rod Bushing (Small End)

REPLACEMENT OF CONNECTING ROD BUSHING (SMALL END)





1. Drive in small end bushing until it is flush with end surface of rod.

CAUTION: Be sure to align the oil holes.

2. Ream the bushing so that clearance with piston pin is within specification.
Piston pin to connecting rod bushing clearance
Standard: 0.005 - 0.017 mm (0.0002 - 0.0007 inch)
Limit: 0.023 mm (0.0009 inch)