Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Fuel Level Sensor: Service and Repair






REMOVE OR DISCONNECT
1. Relieve fuel system pressure. Refer to Fuel Pressure Release.
2. Drain fuel tank. Refer to Fuel Tank Draining.
3. Remove the fuel tank. Refer to Fuel Tank Assembly.
4. Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement.
5. Remove the bumper from modular fuel sender assembly.
6. Remove the fuel level sensor (1) from modular fuel sender.

INSTALL OR CONNECT
1. Fuel level sensor to modular fuel sender.
2. Install the bumper to modular fuel sender assembly.
3. Install the fuel sender assembly.
4. Install the fuel tank.
5. Refill tank.
6. Inspect for fuel leaks through the following steps:
- Turn the ignition to the ON position for two seconds
- Turn the ignition to the OFF position for ten seconds.
- Turn the ignition to the ON position
- Check for fuel leaks.