Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair




REMOVAL PROCEDURE
1. Disconnect the electrical connector (5) from the EGR valve (1).
2. Remove the two EGR valve retaining nuts (4).
3. Remove the EGR valve (1) from the EGR valve adapter (3).

INSTALLATION PROCEDURE
1. Install a new gasket (2) on the EGR adapter (3).
2. Install the EGR valve (1) to the EGR valve adapter (3).

NOTE: Refer to Fastener Notice.

3. Install the two nuts (4) to the EGR valve (1).

Tighten
Tighten the nuts to 25 N.m (18 lb ft.).

4. Connect the EGR valve electrical connector (5) to the EGR valve (1).