Gear Sensor/Switch: Service and Repair

Transfer Case Motor/Encoder Replacement

Removal Procedure
1. Raise the vehicle. Refer to Vehicle Lifting.
2. Disconnect the motor/encoder electrical connector.





3. Remove the motor/encoder mounting bolts.





4. Remove the motor/encoder assembly.

Installation Procedure

Important: When performing this service procedure, make sure that the motor/encoder unit is flat against the transfer case for proper installation.





1. Install the motor/encoder to the transfer case.

Notice: Refer to Fastener Notice in Service Precautions.





2. Install motor/encoder mounting bolts to the transfer case.
Tighten the bolts to 16 Nm (12 ft. lbs.).
3. Connect the motor/encoder electrical connector.
4. Lower the vehicle. Refer to Vehicle Lifting.