Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Catalytic Converter Functional Test

NOTE: If all other emission systems are functioning correctly, but vehicle still has excessive tailpipe emissions, the catalytic converter core may by contaminated. To check converter effectiveness, perform the following test:

FUNCTIONAL CHECK
1. Warm the engine to normal operating temperature.
2. Run the engine at 2500 RPM for 30 seconds.
3. Using a pyrometer, measure the exhaust pipe temperature before and after the catalytic converter.
4. Exhaust pipe temperature should be at least 100° F hotter at the converter outlet than at the inlet.
5. If catalytic converter has little or no effect on exhaust temperature, the core may be contaminated.

NOTE: If exhaust temperature exceeds 450° F, the engine may be running too lean. Repair the lean running condition and recheck exhaust temperature before condemning the catalytic converter.