Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Initial Inspection and Diagnostic Overview

1. Inspect condition of battery cable terminals, battery posts, connections at engine block, starter solenoid and relay They should be clean and tight. Repair as required.
2. Inspect all fuses in the fuseblock module and Power Distribution Center (PDC) for tightness in receptacles. They should be properly installed and tight. Repair or replace as required.
3. Inspect the electrolyte level in the battery. Replace battery if electrolyte level is low.
4. Inspect generator mounting bolts for tightness. Replace or tighten bolts if required. Refer to the Starting and Charging/Charging System/Alternator/Generator Replacement.
5. Inspect generator drive belt condition and tension. Tighten or replace belt as required.
6. Inspect automatic belt tensioner (if equipped).
7. Inspect connections at generator field, battery output, and ground terminals. Also check ground connection at engine. They should all be clean and tight. Repair as required.