Operation CHARM: Car repair manuals for everyone.

Steering Column - With Key Release - Assemble


Assembly
1. If removed, install upper bearing and retainer.
2. Install sector through lock cylinder hole, then install rack preload spring and assemble bolt to crossover arm of rack and insert rack and bolt assembly. Position lever return spring over tapped post and slip lever finger into rack slot and hole over tapped post. Raise lever slightly and slip end of spring between lever and boss and push down to secure.
3. Position wave washer on tapped boss over release lever, then position shroud onto housing and install the three attaching screws. Connect actuator rod into rack.
4. Position shroud assembly onto jacket and install the four screws, then assemble multi-function switch pivot and switch assembly onto housing and slip connector down through bowl and shroud assembly.
5. Assemble buzzer switch and lock cylinder, then turn lock cylinder clockwise to stop and then counterclockwise to stop (OFF-UNLOCK) position. Position ignition switch, then move slider to extreme left (ACC) and slide back two positions to the right to OFF-UNLOCK position, Install actuator rod into slider and install the bottom screw only to retain the ignition switch. Do not move switch out of detent.
6. If lower bushing was removed, press in bushing aligning projection in bushing with jacket slot. Press bushing until it bottoms.
7. Insert steering shaft into column and install turn signal switch. Bend wires against connector and slip connector through opening between bowl and shroud assembly and jacket. Position switch into housing over pivot switch and install retaining screws.
8. Install spacer and pivot pin. Assure that spacer protrudes through hole in arm and that arm finger encloses signal switch frame. Tighten screws firmly.
9. Install washer, spring and canceling cam on steering shaft. Position canceling cam lobes so that they are centered between springs on switch. Signal switch must be in neutral and hazard warning plunger in out position. Assemble shaft lock and install new retaining ring.
10. Install cover and snap ring, then install multi-function switch lever. Align lever pin with switch slot and push lever until it seats.
11. Install pinched end of dimmer switch actuator rod into dimmer switch, then install other end of rod into pivot switch. Install but do not tighten upper ignition switch screw. Depress dimmer switch and insert a 3/32 inch drill to lock switch body.
12. Move dimmer switch up to remove lash between both switches and rod, then install and tighten upper ignition switch screw. Remove drill and check dimmer switch for proper operation.
13. Replace mounting bracket, then snap connector into place and install steering wheel.