Operation CHARM: Car repair manuals for everyone.

Manual Transmission


Water Pump And Cover:






REMOVE OR DISCONNECT
1. Negative battery cable.
2. Drain and recover the coolant.
- Heater hose from thermostat housing for more complete coolant drain.
3. Oxygen sensor connector.
4. Upper and lower exhaust manifold heat shields.
5. Exhaust manifold brace to manifold bolt.
6. Break loose the manifold to exhaust pipe spring loaded nuts.
7. Radiator outlet pipe assembly to coolant pump cover bolts (2).
8. Raise vehicle.
9. Exhaust pipe from exhaust manifold.
10. Pull down and back on the exhaust pipe to disengage it from the exhaust manifold bolts.

Outlet Pipe Assembly:






11. Radiator outlet pipe from oil pan and transaxle.
- The exhaust manifold brace will have to be removed.
- Leave the lower radiator hose attached and pull down on the radiator outlet pipe to disengage it from the coolant pump. Leave the radiator outlet pipe hang.
12. Lower vehicle.
13. Exhaust manifold to cylinder head retaining nuts.
14. Exhaust manifold, seals and gaskets.
15. Coolant pump cover to cylinder block bolts.
16. Coolant pump assembly to timing chain housing nuts (3).
17. Coolant pump and cover assembly.
18. Coolant pump cover to coolant pump assembly bolts (5).
- Clean all sealing surfaces.