Disassembly

Fig. 14, Output shaft components, removal:

Refer to Fig. 14, and proceed as follows:
A hydraulic press (15 ton force minimum), tools J-22912-01 and J-36183 are required to conduct the following procedure. Also, identify blocker ring (31) for the 5th gear, blocker ring (41) for 2nd gear and blocker ring (48) for 1st gear. Do not interchange these blocker rings.

1. Remove reverse gear/5th gear synchronizer assembly (25) using tool J-22912-01 and press.
2. Remove blocker ring (3).
3. Remove 5th gear (32) and 5th gear bearing (33).
4. Remove thrust washer (35) and ball (34).
5. Remove snap ring (36).
6. Remove 1st gear (49), bearing (50), caged thrust bearing (51) and thrust washer (52), using tool J-36183 and a hydraulic press with a 15 ton minimum force. 2nd gear (38), bearing (39), race (40), 1st-2nd synchronizer (42), blocker rings (41 and 48) and 3rd-4th gear cluster (37) will press off with the 1st gear assembly.

Inspection
Inspect components for excessive wear and/or damage. Replace worn or damaged components as required.