Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Assembly

- Lubricate piston seal with clean brake fluid, then install piston seal into caliper bore groove. Check to ensure piston seal is not twisted.

Installing Boot Onto Piston:




- Install lubricated boot onto piston.
- Lubricate caliper bore with clean brake fluid.
- Insert piston into caliper bore, then force piston down until piston bottoms in bore.

Front Disc Brake Caliper Dust Boot Installer:




Seating Dust Boot In Caliper:




- Seat dust boot in caliper housing counterbore.
- Install bleeder screw on caliper housing.