Operation CHARM: Car repair manuals for everyone.

Ignition Switch Assembly - Floor Shift

REMOVE OR DISCONNECT








1. Disable the Supplemental Inflatable Restraint (SIR) system; refer to "Disabling the SIR System".
2. Negative (-) battery cable.
3. Steering column from vehicle. Refer to Steering Wheel And Column On-Vehicle Service."
4. Hex head tapping screw (79).
5. Washer head screw (78).
6. Dimmer switch assembly (83) from rod (77).
7. Flat head screw (82).
8. Ignition switch assembly (80) from ignition switch actuator assembly (76).
^ Vehicle wire harness from ignition switch assembly (80).

INSTALL OR CONNECT

NOTICE: Always use the correct fastener in the correct location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and the joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

NOTICE: Ensure all fasteners are securely seated before applying needed torque. Failure to do so may result in component damage or malfunctioning of steering column.

1. Lock cylinder (20) to "OFF-LOCK" position.





NOTICE: Install ignition switch (80) to jacket (72) with switch in "OFF-LOCK" position. New ignition switch will be pinned in "OFF-LOCK" position. Remove plastic pin after switch is assembled to column. Failure to do so may cause switch damage.

^ Adjust ignition switch assembly (80).
A. Move switch slider to extreme right position.
B. Move switch slider one detent to left "OFF-LOCK" position.
2. Ignition switch assembly (80) to actuator assembly(76).
3. Flat head screw (82).
^ Tighten screw (82) to 3.7 Nm (33 lb in).
4. Dimmer switch assembly (83) to rod (77).
5. Hex head tapping screw (79) and washer head screw(78).
^ Tighten finger tight.





^ Adjust dimmer switch (83).
A. Place 3/32-inch drill bit in hole on switch to limit travel.
B. Position switch on column and push against dimmer switch rod (77) to remove all lash.
C. Remove drill bit.
^ Tighten:
- Screw (79) to 2.5 Nm (22 lb in).
- Screw (78) to 4.0 Nm (35 lb in).
6. Steering column to vehicle. Refer to Steering Wheel And Column On-Vehicle Service."
7. Vehicle wire harness to dimmer switch assembly (83).
8. Vehicle wire harness to ignition switch assembly (80).
9. Negative (-) battery cable.
10. If all service operations are completed, enable the SIR system; refer to "Enabling the SIR System".