Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Air Injection Pump: Service and Repair

SECONDARY AIR INJECTION (AIR) PUMP REPLACEMENT

REMOVAL PROCEDURE
1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle.
2. Remove the fasteners from the front portion of the left front wheel well/splash shield.
3. Reposition the splash shield to gain access to the pump and bracket assembly.
4. Reposition the sound insulator to gain access to the pump and bracket assembly.
5. Disconnect the pump electrical connector.
6. Remove the pump/bracket assembly fasteners.
7. Reposition the pump and bracket assembly to gain access to the outlet hose.
8. Remove the outlet hose from the pump.
9. Remove the pump and bracket assembly from the vehicle.

INSTALLATION PROCEDURE
1. Transfer parts as necessary.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Attach the pump and bracket assembly to the frame rail using the fasteners.

Tighten
Tighten the fasteners to 10 N.m (89 lb in).

3. Connect the pump electrical connector.
4. Install the outlet hose to the pump.
5. Raise the sound insulator position.
6. Raise the wheel well/splash shield into position.
7. Install the wheel well/splash shield fasteners.
8. Lower the vehicle.