Stub Axle Shaft Sleeve and Seal Replacement

Stub Axle Shaft Sleeve and Seal Replacement

^ Tools Required
- J 38863 Gear Installer Remover
- J 6125-1B Slide Hammer
- J 23129 Axle Boot Remover
- J 41102 Axle Seal Installer

Removal Procedure
1. Remove the drive axle assembly.

Important: Do not damage the seal bore or the sleeve assembly. Fluid leaks may result.





2. Remove the snap ring from the stub axle shaft. Discard the snap ring. Do not reuse.





3. Remove the stub axle shaft from the transaxle. Use the J 6125-1B and the J 38368.
4. Pull lightly on the shaft. Rotate the shaft until the output shaft snap ring at the differential seals in the taper on the differential side gear.
5. Remove inner snap ring.
6. Remove the right hand axle seal from the transaxle. Use the J 23129 and the J 6125-1B.

Installation Procedure

Important:

1. The stub axle shaft sleeve and seal must be replaced together. DO NOT replace the sleeve or seal separately.
2. Install the new seal. Use the J 41102. Lubricate the seal lip with a light wipe of transmission oil.

Important: Carefully guide the stub axle shaft past the lip seal. Do not allow the shaft splines to contact any portion of the seal lip surface, otherwise damage to the seal will occur.





3. Install the two new snap rings on the stub shaft.





4. Install the stub shaft into the transmission. Use a mallet.
5. Install the drive axle assembly.
6. Lower the vehicle.
7. Inspect the oil level.
8. Inspect the shaft and the seal for leaks.