Quarter Window Replacement (Pontiac)

Quarter Window Replacement (Pontiac)


Tools Required
* J 24402-A Glass Sealant (Cold Knife) Remover
* J 39032 Stationary Glass Removal Tool
* Urethane Adhesive Kit GM P/N 12346392 or Equivalent
* Isopropyl Alcohol
* Cartridge-type Caulking Gun
* Commercial-type Utility Knife
* Razor Blade Scraper
* Suction Cups
* Plastic Paddle



Removal Procedure






Important: Before cutting out a quarter window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.


1. Open the liftgate.
2. Remove the upper quarter trim. Refer toTrim Panel Replacement - Rear Quarter Upper (Aztek) (Trim Panel Replacement - Rear Quarter Upper)Trim Panel Replacement - Rear Quarter Upper (Rendezvous) (Trim Panel Replacement - Rear Quarter Upper) in Interior Trim.

Caution: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

3. Cover to protect the following parts from broken glass:

1. Upper dash pad
2. Defroster outlets and A/C outlets
3. Seats and carpeting





Caution: Refer to Glass and Sheet Metal Handling Caution in Cautions and Notices.
Caution: Refer to Cracked Window Caution in Cautions and Notices.
4. When cutting out the quarter window use care not to damage the reveal molding (2) and locators (1) that are attached around the perimeter of the quarter window, if damaged the window must be replaced.





Important: Keep the cutting edge of the tool against the quarter window. Do this from inside the vehicle to protect the outer painted surface.


5. This will allow the urethane adhesive to be separated from the quarter window.

* Leave a base of urethane on the pinchweld flange.
* The only suitable lubrication is clear water.
* Use the J 24402-A , J 39032 or equivalent in order to remove the quarter window.





6. With the aid of an assistant, remove the quarter window from the opening.



Installation Procedure

1. Install the quarter window into the opening. Refer to Urethane Adhesive Installation of Stationary Windows (Service and Repair) .
2. Install the upper quarter window trim panel. Refer to Trim Panel Replacement - Rear Quarter Upper (Aztek) (Trim Panel Replacement - Rear Quarter Upper)Trim Panel Replacement - Rear Quarter Upper (Rendezvous) (Trim Panel Replacement - Rear Quarter Upper) in Interior Trim.
3. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
4. Close the liftgate.