Washer Pump/Reservoir Replacement

WASHER PUMP/RESERVOIR REPLACEMENT

REMOVAL PROCEDURE




1. Remove the coolant surge tank bolts.

IMPORTANT: Allow the coolant surge tank sufficient cooling time before handling.

2. Disconnect the surge tank level sensor and set surge tank aside in engine compartment.

IMPORTANT: Do not disconnect the coolant hoses from the coolant surge tank.

3. Remove the front washer solvent container bolts.




4. Disconnect the front washer solvent container hose from the front washer nozzle hose that runs along the upper motor compartment rail.
5. Angle the washer solvent container to the rear of the vehicle and pull out of the mounting hole.
6. Disconnect the washer pump electrical connector.

7. Pull the washer solvent pump from the solvent container.

IMPORTANT: Contain any solvent the may spill while removing pump and hoses.

8. Disconnect the front and rear washer solvent hoses from the washer pump.

INSTALLATION PROCEDURE




1. Connect the front and rear washer solvent hoses to the washer pump.

IMPORTANT: Do not reuse washer solvent as debris may clog the system.

2. Install the washer pump into the washer solvent container. Ensure the washer pump filter is installed, if removed.
3. Connect the washer pump electrical connector.
4. Insert the front and rear washer solvent container hoses into the grooves in the solvent container.

5. Install the washer solvent container into the motor compartment. Ensure that the washer solvent container's mounting peg, with grommet installed, is seated into the mounting hole in the body structure. A lubricant may be used to ease installation.

IMPORTANT: Washer solvent container grommet must be installed between container and body structure to prevent squeaks and rattles.

6. Connect the front washer solvent container hose to front nozzle hose that runs along the upper motor compartment rail.




7. Install the washer solvent container screws.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the screws to 2.5 N.m (22 lb in).
8. Position coolant surge tank back into correct location.
9. Install the coolant surge tank bolts.

Tighten the bolts to 6 N.m (53 lb in).
10. Fill the washer solvent container with washer solvent.