EGR Valve: Service and Repair

Exhaust Gas Recirculation Valve Replacement

Removal Procedure




1. Remove the exhaust gas recirculation (EGR) pipe (4). Refer to Exhaust Gas Recirculation Pipe Replacement (Service and Repair).
2. Disconnect the EGR valve electrical connector.
3. Remove the EGR valve bolts (2).
4. Remove the EGR valve (1).
5. Remove the EGR valve gasket.
6. Clean the EGR valve mating surface.

Installation Procedure




1. Install the EGR valve (1) with a new gasket to the intake manifold.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the EGR valve bolts (2).

Tighten the bolts to 30 Nm (22 lb ft).

3. Connect the EGR valve electrical connector.
4. Install the EGR pipe (4). Refer to Exhaust Gas Recirculation Pipe Replacement (Service and Repair).