Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Headlamp Washer Spray Nozzle: Service and Repair




Removing and installing spray nozzle for headlight washing system

Removal
1. Remove main headlights.
2. Remove spray nozzle for headlight cleaning system on the left side.
3. Undo M6 hexagon nut from the spray nozzle holder.
4. Separate plug-in coupling and take out the spray nozzle.





5. Loosen hose clamp and pull hose off the spray nozzle.

NOTE: A stuck hose can be pulled off more easily if it is heated with a hot-air gun.

6. Remove spray nozzle for headlight cleaning system on the right side.
7. Undo M6 hexagon nut from the spray nozzle holder and lift the spray nozzle out.





8. Loosen hose clamp and pull hose off the spray nozzle.

Installation
1. Push hose as far as it will go onto the new spray nozzle and fasten the hose clamp.
2. Reinstall new spray nozzle with holder in the same position.
Tightening torque of the M6 hexagon nut:
5 Nm (3.5 ft lb.)
3. Push plug-in coupling to lock with an audible click, then check the locking with a slight pull.
4. Install main head headlight and check position of the spray nozzle in the cover trim. Remove the main head again and centre the spray nozzle if necessary.
5. Install main headlight, check it and perform a function test.