Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Coolant Temperature Sensor/Switch (For Computer): Service and Repair












Removing and installing coolant temperature sensor
Removing coolant temperature sensor

Note: Observe the general work instructions when working on the cooling system.

Caution: Danger of scalding! Coolant can be extremely hot and pressurized. Wear suitable protective clothing. Carefully open the cap on the expansion tank.





1. Drain coolant completely.
2. Remove intake distributor.





3. Pull off cable plug of the coolant temperature sensor.

Note: Even when the coolant has been completely drained, coolant emerges from the open bore on the coolant temperature sensor!





4. Unscrew the coolant temperature sensor using a ring wrench (a/f 22). Absorb emerging coolant.

Installing coolant temperature sensor





1. Clean sealing surfaces and screw in coolant temperature sensor with a new sealing ring into the distributor pipe with a tightening torque of 30 Nm (22 ft. lbs.).





2. Fit cable plug again.
3. Install intake distributor.
4. Fill up completely with coolant and bleed cooling system.