Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Spark Plug: Service and Repair



Removing And Fitting Spark Plugs

Tools







Preliminary work for removing spark plugs
1. Remove rear cover.

Removal

Removing spark plugs
1. Slide rubber sleeves of ignition coil plug connections upwards.
2. Release and pull off plugs on each ignition coil.
3. Unscrew two M6 x 25 fastening screws -arrow- each per ignition coil and remove the six ignition coils individually.







ATTENTION:
Incorrect tool for changing the spark plugs.
- Ceramic body breaks.
- Only use the approved tool spark plug socket wrench NR.14 and 3/8 inches extension, 16 degrees moveable NR.15.

4. Unscrew spark plugs using the tool spark plug socket wrench NR.14 with 3/8 inches extension, 16 degrees movable NR.15.

Installation

Installing spark plugs

ATTENTION:
Incorrect tool for changing the spark plugs.
- Ceramic body breaks.
- Only use the approved tool spark plug socket wrench NR.14 and 3/8 inches extension, 16 degrees moveable NR.15.

1. Install spark plugs using spark plug socket wrench NR.14 and 3/8 inches extension, 16 degrees moveable NR.15. The tightening torque is reduced if the spark plugs are removed and installed again for another activity. Do not get spark plugs mixed up during reinstallation.







2. Insert ignition coils into the spark-plug recesses and tighten using two M6 x 25 fastening screws each.
Tightening torque: 7.5 ftlb.






3. Attach connector for each ignition coil (connector must engage audibly).
4. Slide on rubber sleeves for ignition coil plug connections.

Subsequent work for installing spark plugs
1. Install rear cover.