Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Valve Clearance: Adjustments


Perform valve clearance adjustments on all models with engine cold. On Fuego Turbo, adjust intake valve clearance to .008 inch and exhaust valve clearance to .010 inch. On Fuego and Sportwagon, adjust intake valve clearance to .004 inch and exhaust valve clearance to .008 inch. On Alliance and Encore with 4-85, adjust intake valve clearance to .006 inch and exhaust valve clearance to .008 inch. On Alliance, Encore and GTA with 4-105 and 4-120, adjust intake valve clearance to .008 inch and exhaust valve clearance to .015 inch.

ALLIANCE & ENCORE W/4-85 & FUEGO TURBO

1. Rotate engine until No. 1 exhaust valve is wide open. With engine in this firing position, adjust intake valve No. 3 and exhaust valve No. 4. No. 1 cylinder is located at flywheel/flex plate end of cylinder head.
2. Rotate engine until No. 3 exhaust valve is wide open. With engine in this firing position, adjust intake valve No. 4 and exhaust valve No. 2.
3. Rotate engine until No. 4 exhaust valve is wide open. With engine in this firing position, adjust intake valve No. 2 and exhaust valve No. 1.
4. Complete adjustment by rotating engine until No. 2 exhaust valve is wide open. With engine in this firing position, adjust intake valve No. 1 and exhaust valve No. 3.